Reinforced High-Entropy Fluorite Oxide Ceramic Composites for Thermal Barrier Coating Application

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Reinforced High-Entropy Fluorite Oxide Ceramic Composites for Thermal Barrier Coating Application
Title:
Reinforced High-Entropy Fluorite Oxide Ceramic Composites for Thermal Barrier Coating Application
Journal Title:
Inorganic Chemistry
Publication Date:
20 January 2025
Citation:
Siao Li Liew, Nafisah Bte Mohd Rafiq, Xi Ping Ni, Anqi Sng, Poh Chong Lim, Jun Zhou, and Shijie Wang. Reinforced High-Entropy Fluorite Oxide Ceramic Composites for Thermal Barrier Coating Application. Inorganic Chemistry 2025 64 (4), 1726-1733 DOI: 10.1021/acs.inorgchem.4c03942
Abstract:
High-entropy ceramics hold promise for application as thermal barrier coating materials. However, a key challenge in practical applications lies in the low fracture toughness compared to that of yttria-stabilized zirconia (YSZ). Herein, we designed (Hf,Zr,Ce,M)O2−δ−Al2O3 (M = Y, Ca, and Gd) ceramic composites by following a set of fundamental guidelines. First-principles calculations predicted that the inclusion of Al2O3 in compositions containing the other four binary oxides decreased the propensity for single high-entropy phase formation. Instead, it increased the potential for Al2O3 to form a second phase within the high-entropy ceramic matrix, compared to compositions without Al2O3. Ceramic composites consisting of the Al2O3 second phase in a highentropy fluorite oxide (Hf,Zr,Ce,M)O2−δ matrix were synthesized in situ via conventional solid-state reactions from the five constituent binary oxides. Both the hardness and fracture toughness of the ceramic composites were enhanced due to toughening mechanisms from the discrete Al2O3 particles, microcracks, and crack deflections. Additionally, the ceramic composites exhibited coefficients of thermal expansion and thermal conductivities comparable with those of YSZ. Our findings demonstrated the potential of the high-entropy (Hf,Zr,Ce,M)O2−δ−Al2O3 ceramic composites for advanced thermal barrier coating materials and offered a possible approach to reinforce other high-entropy oxidebased ceramic systems.
License type:
Publisher Copyright
Funding Info:
This research / project is supported by the Agency for Science, Technology and Research (A*STAR) - Mat-GDT (Materials − Generative Design Testing) Framework
Grant Reference no. : OUNI241001aENTMTC

This research is supported by core funding from: Future Energy Acceleration & Translation (FEAT) Strategic Research & Translation Thrust (SRTT)
Grant Reference no. : NA
Description:
This document is the Accepted Manuscript version of a Published Work that appeared in final form in Inorganic Chemistry, copyright © American Chemical Society after peer review and technical editing by the publisher. To access the final edited and published work see 10.1021/acs.inorgchem.4c03942
ISSN:
0020-1669
1520-510X
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