Engineering Lignocellulosic Biomass to Single-Cell Oils: Microbial Design, Process Intensification, and Techno-Economic Constraints

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Engineering Lignocellulosic Biomass to Single-Cell Oils: Microbial Design, Process Intensification, and Techno-Economic Constraints
Title:
Engineering Lignocellulosic Biomass to Single-Cell Oils: Microbial Design, Process Intensification, and Techno-Economic Constraints
Journal Title:
Industrial & Engineering Chemistry Research
Publication Date:
02 February 2026
Citation:
Pabba, M., Shah, A. M., Salim, M. H., Mettu, S., Talukder, M. M. R., & Puniredd, S. R. (2026). Engineering Lignocellulosic Biomass to Single-Cell Oils: Microbial Design, Process Intensification, and Techno-Economic Constraints. Industrial & Engineering Chemistry Research, 65(6), 3027–3048. https://doi.org/10.1021/acs.iecr.5c04697
Abstract:
Lignocellulosic biomass (LCB) is a readily available nonfood carbon source; nevertheless, its transformation into single-cell oils (SCO) is hindered by its recalcitrant structure, the generation of inhibitors, and energy-intensive downstream processing. This paper outlines the whole LCB-to-SCO value chain, encompassing feedstock composition, pretreatment, enzymatic saccharification, microbial lipogenesis, inhibitor mitigation, bioreactor design, and product recovery. We compile current progress in conventional and contemporary pretreatments, designed enzyme systems, C/N programming, metabolic engineering, and adaptive laboratory evolution that broaden the operational range for oleaginous yeasts and fungi. We focus on how inhibitor profiles, oxygen transfer, and high-solids rheology all work together to determine strain and reactor needs. Throughout the process, techno-economic and life-cycle assessments (TEA/LCA) are used to find unit operations that drive up costs and sustainability problems. We conclude by proposing design concepts and research priorities for biorefineries that accommodate diverse feedstocks, minimize solvent use, and are guided by TEA/LCA. These biorefineries might make LCB-derived SCOs competitive, climate-friendly lipid platforms in the future low-carbon energy and global materials supply chains.
License type:
Publisher Copyright
Funding Info:
This research / project is supported by the A*STAR - Manufacturing, Trade and Connectivity Industry Alignment Fund – Pre-positioning (MTC IAF-PP) Food Manufacturing Thematic Grant (FMG)
Grant Reference no. : M24N2a0036
Description:
This document is the Accepted Manuscript version of a Published Work that appeared in final form in Industrial & Engineering Chemistry Research, copyright © American Chemical Society after peer review and technical editing by the publisher. To access the final edited and published work see https://doi.org/10.1021/acs.iecr.5c04697.
ISSN:
0888-5885
1520-5045
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